The paper industry depends upon a continuous industrial process in which paper machines are the central factor. Damage to a single block can be enough to shut down production for several hours.
With ONEPROD condition-based maintenance solutions, it is possible to minimize the cost and duration of shutdowns for maintenance by scheduling and targeting the necessary work. With ONEPROD innovative solutions, it is possible to:

• Internalize condition-based monitoring with FALCON’s automatic diagnosis capabilities,
• Monitor rolling elements and machines in harsh environments where cabling is not possible, using EAGLE wireless sensors, Monitor low-speed shafts with MVX and its powerful shock finder algorithm,
• Benefit readily from condition-based monitoring with the flexible LIVEPROD offer, with performance commitments (e.g. number of downtime hours avoided, etc.).

In a process unique to the mining industry, mineral ore must be extracted and conveyed to a means of transportation in a challenging environment. This involves the use of high-power fixed and mobile equipment with complex kinematics.

ONEPROD provides condition-based maintenance solutions making it possible to improve equipment availability and reduce operational costs by scheduling maintenance work.  The ONEPROD Mining solutions include:

• EAGLE wireless for monitoring over long distances, for use with belt conveyors, mobile equipment and in underground mining (certified Ex zone 0),
• MVX for complex and critical machines such as car dumpers,
• FALCON for dramatic improvements in data collection productivity,
• NEST software for centralized analysis capabilities.

Many industrial applications, such as steel, aluminum, cement, chemistry and petrochemistry, have a wide range of rotating machinery at the core of their processes. Operating conditions may vary according to the product worked, and can involve cyclic operations, complex facilities and accessibility constraints.

The ONEPROD condition-based maintenance solution makes it possible to minimize the cost and duration of shutdowns for maintenance, by scheduling and targeting the necessary work. The ONEPROD innovative solution includes:

• MVX real-time monitoring system for the most critical machines, embedding ONEPROD smart monitoring methodology,
• EAGLE wireless sensors for the monitoring of inaccessible machines,
• FALCON portable data collector, enhancing the productivity of measurements and analysis.

All machine data is processed through a single interface using NEST software, providing a unique and user-friendly overview of an entire factory.

Offshore oil extraction is a challenging environment in maintenance terms, in which the availability of assets is of the utmost importance. A considerable number of essential rotating machines, structures and piping networks are subject to high levels of demand, and staff turnover levels are also high.

With ONEPROD condition-based maintenance solutions, it is possible to avoid production downtime resulting from unexpected failure, and to ensure better management of spare parts (compressors, water injection pumps, etc.). The ONEPROD innovative solutions make it possible to:

• Easily monitor inaccessible machines in explosive areas, using EAGLE wireless sensors,
• Keep qualified personnel offshore at all times, with FALCON’s automatic diagnosis capabilities,
• Make vibration measurement accessible to anyone, thanks to FALCON’s smart user guidance,
• Easily access assistance whenever and wherever you need it (troubleshooting, training, remote assistance capabilities, etc.).

The stakes in the maritime industry are particularly high, with daily rates reaching hundreds of thousands or even millions of euros for drilling vessels and deep sea vessels. Any unexpected breakdown leading to vessel unavailability at sea would have dramatic economic consequences. Ships have limited time in port and any unnecessary downtime must be avoided.

ONEPROD offers a full range of condition-based maintenance solutions, making it possible to:

• Monitor drilling machines or key site equipment such as cranes, using EAGLE online wireless sensors
• Monitor the most critical machines, such as bow thrusters, with the MVX online system
• Measure and diagnose auxiliaries, with checks carried out by any staff thanks to the FALCON smart portable data collector.

ONEPROD has experts located in more than 65 countries, and can provide DNV-GL, ABS and Lloyds condition-based monitoring services worldwide in conjunction with IKM Instrutek.

The nuclear industry must increase the availability and reliability of its power stations whilst ensuring that a high level of safety is maintained. Controlling the health status of critical equipment is not only essential for overall safety, but it is also the only way to implement a targeted and controlled maintenance system.

EDF, French producer of nuclear energy, has 59 active reactors located in 19 power plants. EDF has chosen ONEPROD as its standard condition-based maintenance solution for the entire installed base, for a number of reasons, including:

• Robust products with capabilities to commit to long-term contracts,
• A comprehensive product range (FALCON, MVX, EAGLE) covering all types of critical machine
• Centralized analysis capabilities with NEST software
• Easy data-sharing capabilities (e.g. with analytic systems, control room, CMMS, etc.)
• Tailored assistance with accredited service staff for data collection and troubleshooting in the nuclear environment.